Process Automation Solutions


Our Automation experts study client’s present and future automation requirements and design suitable system architecture. When a readymade enquiry is received, we study and suggest improvements based on our long experience in this field. Our emphasis to utilize the latest advancements in technology and provide cost effective and reliable solutions. The objectives of the system and the deliverables are clearly defined. Once this is frozen, detailed bill of material is worked out. Next step is to design the panels, prepare panel GA diagrams and wiring diagrams. After approval of these drawings by the client or their consultant, panel manufacturing is taken up. We use Rittal or equivalent make high quality panels. We use high quality components such as the DC Regulated power supplies, relay cards, safety barriers, PVC ducts, wiring, connectors, fan, filters etc. inside the panels. Mounting of components, wiring, testing and FAT is carried out in a state-of-the-art, ISO 9001 certified panel integration facility in Navi Mumbai. Application software development in the PAC, SCADA or DCS is carried out at our office in Thane by Schneider Electric certified engineers. Our effort is offer a combined hardware and software FAT. The servers, workstations, networking hardware is supplied along with the system. However, when sufficient inputs for software development are not available from the client, hardware FAT is carried out first and software FAT is carried out subsequently at our office. The panels are properly packed before dispatching.
On receipt and installation of panels at the project site and completion of field instrumentation wiring, we send our engineer(s) for loop checking and commissioning. We also provide both on-line and off-line training on operation and maintenance to the concerned personnel as per the agreed terms. Our engineer assists during the logic testing, water trials and plant commissioning. In many cases, post commissioning support is provided till the operating personnel are fully conversant with the system and are able to carry out the operation confidently. Further support is provided by our Customer Support team as and when required in the form of telephone support, remote support or visit by our service engineer. We also offer AMCs, which include quarterly visit by our engineer for system check-up and preventive maintenance. In case of an emergency, our engineer is rushed to the site within 24 hours or as per the timeline agreement.
Our Process Automation Solutions are based on advanced PLC/ SCADA and DCS from Schneider Electric.

Modicon M580 – IIoT Ready PAC

Modicon M580 are Ethernet Programmable Automation Controllers for process, high availability and SIL3 safety PLC solutions. M580 PACs use X80 I/O based on the latest I/O technology and are robust, compact, high quality, with International certifications (including marine, ATEX, nuclear), hot swap and a wide selection of digital I/Os, analog I/Os, expert, communication modules.

EcoStruxure™ Control Expert - IEC Programming Software for Modicon PACs

EcoStruxure Control Expert (formerly known as Unity Pro - SoCollaborative software) is a unique software platform to increase design productivity and performance of Modicon M340, M580, Momentum, Premium, Quantum and Quantum Safety applications. It is an All-in-one" software with 5 IEC61131-3 languages, integrated conversion tools from Concept, Proworks, PL7 Pro legacy softwares, FDT / DTM standard for EcoStruxure Field Device integration, Standard objects and libraries, Customizable integrated Function Block Library (DFB), PLC simulator on PC, Built-in test and diagnostic, Animation tables, Operator Screens and Trending Tool.
For further information on M580 PAC, X80 I/O and EcoStruxure Control Expert please click on the following link: http://www.schneider-electric.com/b2b/en/campaign/m580-epac/

Citect SCADA

Citect SCADA is a reliable, flexible and high performance Supervisory Control and Data Acquisition (SCADA) software solution for industrial process customers. Intuitive configuration tools and powerful features help customers to develop and deploy solutions for any size application, with robust visualization and engineering capabilities driving operational efficiency, helping to mitigate risk and deliver actionable insights faster. For further information on Citect SCADA please click on the following link: http://software.schneider-electric.com/products/citect-scada/

Wonderware InTouch SCADA

Wonderware InTouch is award-winning HMI visualization software that empowers customers to achieve their quest for operational excellence. InTouch goes beyond simplistic graphics to enable application builders to focus on creating meaningful content that will drive enterprise-wide operations productivity and cost savings. Used in more than one-third of the world’s industrial facilities, in virtually every country and industry, InTouch HMI software continues to deliver business value in engineering simplicity, operational agility and real-time performance mastery. For further information on Wonderware SCADA please click on the following link: https://www.wonderware.com/hmi-scada/intouch/

PlantStruxure PES – DCS for Hybrid Segments

PlantStruxure™ PES (Process Expert System) is the innovative process automation system from Schneider Electric. From initial design to modernization, PlantStruxure transparently connects control, operation and enterprise levels of your business. Also contributing to your energy efficiency goals, PlantStruxure helps you measure, analyze and improve the energy consumption of your process so you can produce efficiently with minimum waste, effort and cost. It is built around the proven M580 PAC and Citect SCADA and offeres full DCS features such as single database, powerful diagnostics and tight integration. For further information on PlantStruxure PES please click on the following link: http://www.schneider-electric.com/b2b/en/solutions/system/s2/process-systems-solutions-for-hybrid-process-applications.jsp